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Rapid Set Concrete

Rapid Set® DOT Cement

Industrial Grade, Fast Setting Cement

MANUFACTURER:

CTS Cement Manufacturing Corp.
11065 KnottAve., Suite A
Cypress, CA 90630
Phone: 800-929-3030
Web: www.rapidset.com
E-mail: info@rapidset.com

DESCRIPTION:

Rapid Set® DOT Cement, or Rapid Set Concrete, is a specially formulated blend of Rapid Set® Cement and other ingredients. Rapid Set® DOT Cement should be mixed with local concrete sand and stone at a 1-2-2 ratio (cement, sand and stone). This unique formulation produces a high quality repair material with excellent durability. The development of high early strength provides conformance with CRD-C-621 in only 3 hours.

USES:

Rapid Set® DOT Cement is ideal for the repair of pavement, bridge decks, industrial floors, parking garage decks, freezer floors and vertical & overhead repairs. DOT Cement a highly durable calcium sulfoaluminate based hydraulic cement with exceptional workability characteristics. This cement is formulated for long life in freeze thaw regions. When mixed with aggregates and water, a very fast setting, high quality concrete repair material is produced. For large concrete projects, Volumetric mixing equipment may be used to produce DOT Cement concrete.[/vc_column_text][/vc_column_inner][vc_column_inner width=”1/3″][vc_single_image image=”133″ img_size=”full” alignment=”center”][vc_column_text]PHYSICAL PROPERTIES:

Compressive Strength, psi

1-hr 3-hr 24-hr 28-day

3140 3725 4650 5500

Flexural Strength, psi

4-hr 1-day 28-day

500 650 1200

Bond Strength: ASTM C 882

24 Hours, 2000-psi

28 Days, 2200-psi

Freeze/Thaw:ASTM C 666

1,000 cycles (weight loss 1.07%)

Dynamic modulus: 91 %

ASTM C 666 in a 10%solution of SodiumChloride

(as per North Eastern spec.): 25

cycles, 0.3%1oss

SURFACE PREPARATION:

A sound base is essential for good repairs. Concrete repair surfaces should be clean, sound, and free from any materials that may inhibit bond such as oil, asphalt, curing compounds, acids, dirt and loose debris. Roughen surface and remove all unsound concrete . Immediately prior to placement, the repair surface shall be thoroughly saturated with no standing water (ssd).[/vc_column_text][/vc_column_inner][vc_column_inner width=”1/3″][vc_column_text]MIX&APPLY:

Mix one 50 lb. bag of Rapid Set® DOT Cement with 100 lbs. of sand and 100 lbs. of 3/8 ” to ¾ ” stone and 2 gallons of potable water. Place material into repair area and strike off with screed, allow to stiffen and finish to desired texture. Once the desired finish has been applied, water mist curing should begin immediately. Repaired area needs to be kept damp for a minimum of 1 hour after final set. Working time is 20 minutes at 70°F. For extended working time, use Rapid Set® Set Control®.

YIELD & PACKAGING:

Rapid Set® DOT Cement is available through distributors in 23-kg (50-lb) polyethylene lined bags. Yield when bag mixed in recommended mix design is approximately 1.8 cu. ft.

Limited Warranty: CTS Cement Manufacturing Corporation warrants its materials to be of good quality, and, at its sole option, within one year of sale, will replace defective materials or refund the purchase price thereof and such replacement or refund shall be the limit of CTS’s responsibility. Except for the foregoing, all warranties, express or implied including merchant ability and fitness for a particular purpose are excluded. CTS shall not be liable for any consequential, incidental, or special damages arising directly or indirectly from the use of the material.[/vc_column_text][/vc_column_inner][/vc_row_inner][/vc_column][/vc_row][vc_row][vc_column][vc_single_image image=”178″ img_size=”full” alignment=”center”][vc_row_inner][vc_column_inner width=”1/3″][vc_column_text]

Rapid Set® Cement
Fast Setting Hydraulic Cement

MANUFACTURER:

CTS Cement Manufacturing Corp.
11065 Knott Ave. Suite A
Cypress, CA 90630
Phone: 800-929-3030
Web: www.rapidset.com
E-mail: info@rapidset.com

DESCRIPTION:

Rapid Set® Cement is a very fast setting hydraulic cement used in concrete applications requiring the highest durability and fastest strength gain. Mix Rapid Set® Cement with water and aggregates to produce high performance, one-hour strength concrete, mortar and grout mixtures. The high strength, low shrinkage, and superior durability of Rapid Set® Cement result in unparalleled concrete performance.

Rapid Set® Cement has a proven record of successful projects dating back to 1982.

USES: Excellent for diverse projects including highway pavements, bridges, runways, tunnels, harbors, precast, sidewalks, floors, and many other applications.

For larger jobs, Rapid Set® Cement mixtures may be batched using conventional ready mix or volumetric mixer equipment.

Many state and local municipalities throughout the US specify Rapid Set® Cement in their concrete mix designs when speed and durability are important.[/vc_column_text][/vc_column_inner][vc_column_inner width=”1/3″][vc_single_image image=”145″ img_size=”full” alignment=”center”][vc_column_text]

PHYSICAL PROPERTIES:

[/vc_column_text][vc_single_image image=”146″ img_size=”full” alignment=”center”][vc_column_text]ASTM C109 (Mod.)

Compressive Strength, psi

1.5-hr 3-hr 24-hr 28-clay

2500 5000 6500 8000[/vc_column_text][vc_single_image image=”147″ img_size=”full” alignment=”center”][vc_column_text]ASTM C109 (Mod.)

Set Time

Initial Set 15-minutes
Final Set 35-minutes[/vc_column_text][/vc_column_inner][vc_column_inner width=”1/3″][vc_column_text]MIX&APPLY:

A trial batch is recommended to optimize concrete performance. For small project, start with one 88-lb bag of Rapid Se R Cement, 175-lb of sand, 175-lb of ¼” to • ” aggregate and about 4-gal. of potable e water. Mix, place and strike off the material I quickly. Apply desired finish and begin water curing immediately after final finishing. To control the set time, use S t Control® and cold water. Concrete additives are available from the Concrete

Pharmacy®. For more details, contact CTS.

YIELD & PACKAGING:

Rapid Set® Cement specific gravity s 2.98. Rapid Set® Cement is available through distributors in 50-lb and 88- b polyethylene lined bags. Bulk bags an bulk tonage are also available.

TECHNICAL SUPPORT:

CTS offers comprehensive custom r support. Specification consulting, m x design support, and job site servicing are available.

LIMITED WARRANTY: CTS Cement Manufacturing Corp. (CTS) warrants i s materials to be of good quality, and, at is sole option, within one year of sale, ill replace defective materials or refund t e purchase price thereof and such replacement or refund shall be the limit f CTS’s responsibility. Except for t e foregoing, all warranties, express or implied including merchant ability and fitness for a particular purpose are excluded. CTS shaII not be liable for any consequential, incidental, or special damages arising directly or indirectly from the use of the material.[/vc_column_text][/vc_column_inner][/vc_row_inner][/vc_column][/vc_row]